
Behold! The design for the Cambrian Chair 2.0. The frame for this version is made from glue-laminated wood, which consists of layers of wood that are steamed to make them pliable, then glued together into a specific shape.
There are several reasons for the change:
- When a solid piece of wood is cut in the shape of a curve, you end up cutting against the grain, which is a bad idea... this caused the spine in the last chair to break.
- Further, curving the wood reduces the number of joints that need to be cut by hand. The last chair had something like ten mortisen tenon joints-- this version has two, plus a few glue-only joints. Which should make the chair faster to manufacture.
- This reduces the amount of sanding that needs to be done. Last time I had to sand down all the curves by hand until they were perfect. Now, I just need to create the form for each piece (three forms total), and sand the edges and flat outer surfaces... a piece of cake.
- This reduces (almost eliminates) waste, since the curves in the frame are constructed from strips of wood made with parallel cuts. The only part of the frame that generates the slightest waste is the wishbone joint on the back (although I may be able to tessellate the shape).
I've also eliminated the complex seat flex-joint, which didn't work as planned, and replaced it with an idea that I have yet to test... (sorry, trade secret for now).
best,
Brett








